Interview with Stuart Rawlinson on £900,000 investments

Read the recent ‘Engineering Capacity’ interview with Stuart, our Sales Director, on increasing capabilities and capacity at Grenville Engineering…

Grenville Engineering has invested over £900,000 in the latest laser cutting, bending and punching technology to increase its capabilities and capacity.

One of the key investments was a 10kW Bystronic Bysprint 3015 3000 x 1500 bed fibre laser installed in September 2021. This complemented existing 6kw and 3kW Trumpf fibre laser machines.

Sales Director Stuart Rawlinson explained: “Grenville wanted to invest in the latest technology and this new machine is much quicker than the previous machine. We can produce more parts per minute, get them to our customers more quickly, and increase our capacity.

Another benefit of the new machine is that the more powerful laser can cut thicker material and can also cut thicker material using nitrogen. This eliminates the need for a second operation to remove the oxide layer prior to powder coating.

Stuart added: “It has also taken us into different market sectors by cutting thicker stainless steels.”

Grenville also invested in a new Bystronic Xpert 200t, 3m bed press brake.

Stuart explained: “All our other press brakes are Bystronic models, so we kept with the same manufacturer. All our operators are fully trained on this brand of machine so there was no learning curve or need for extra training. We have been very impressed with the machines we currently have and they do everything we need.

The new machine increases the maximum tonnage available from 150t up to 200t and also has an increased open height for producing deeper boxed parts and also has a full length of integrated fold/flatten mechanism for producing safety edges.

The final investment was in a used Trumpf TruPunch 3000 S11 CNC punch press.

Stuart said: “Our other machine was ageing and having some issues. We decided to buy another but explore the used market again for this machine.

“It was purchased from Severn Machines Ltd. They do a complete refurb of the machine prior to installing it. Again, this was something we had done previously that had worked really well.

“This machine is quicker and has a lot more features, which allows us to use much more tooling available to the machine.”

Summing up how Grenville has enhanced the capacity and capabilities that it can offer its customers Stuart concluded: “Grenville has spent over £900k to increase our capacity and make sure we stay competitive at a time when resource costs are rising. These new machines enable us to offer a much wider variation of parts to customers whilst reducing lead times and increasing our capacity.

“We have had a very strong year and continue to grow, so we need these investments to enable us to keep pace with new and existing customers.”

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What Is Laser Cutting?

Laser cutting is a highly precise manufacturing process that uses a focused beam of light to cut or engrave materials. By directing an intense point of heat—generated by CO₂ or fibre-laser technology—the machine can produce intricate shapes, clean edges and fine detail that would be impossible to achieve by hand or with many traditional cutting tools.

At Grenville Engineering, our laser technology works across a range of materials including stainless steel, mild steel, aluminium, copper and brass, delivering a polished, accurate finish every time.

How Does the Process Work?

The process begins with a CAD file, which guides the machine through every cut. The concentrated laser beam melts or vaporises the material exactly along the programmed path, leaving a clean, smooth edge.

Laser cutting is not only extremely accurate—it’s also energy-efficient, fast and consistent, making it one of the most effective manufacturing methods available in the UK today.

What Can Laser Cutting Be Used For?

Laser cutting is an essential process for industries requiring high levels of precision, detail and repeatability. These include:

  • Automotive

  • Food processing and packaging

  • Aerospace

  • Electronics and instrumentation

  • Earthmoving and heavy equipment manufacturing

Grenville Engineering supports many high-profile partners, producing over 1,000 different components, from tiny 3.5mm parts to larger pieces within our cutting area of 3.5m x 1.5m. Our laser machines can pierce single or multiple layers with remarkable accuracy, producing components that serve critical roles in some of the UK’s most demanding applications.

Who Benefits from Laser Cutting?

Laser cutting is the first vital step in many manufacturing processes. Whether producing prototypes, intricate brackets, safety-critical components or bespoke designs, laser cutting ensures the accuracy needed for downstream operations.

Our customers rely on us for:

  • Tight tolerances

  • High repeatability

  • Smooth, clean edge quality

  • Fast turnaround

  • Minimal material distortion

Compared with plasma cutting, laser cutting offers far higher precision, a smaller kerf and the ability to work with thinner sheets without compromising quality. This makes it the perfect solution for OEMs, R&D teams, product designers and manufacturers across sectors.

The Benefits of Modern Laser Cutting

The advantages of laser cutting are clear:

  • Precision and reliability – control over heat and duration creates flawless edges.

  • Non-contact processing – eliminates tool wear and reduces the risk of damage.

  • Speed and cost-efficiency – low maintenance and fast cutting cycles.

  • Enhanced safety – enclosed beams protect operators and maintain clean working conditions.

The combination of speed, accuracy and versatility makes laser cutting one of the most efficient manufacturing technologies available today.

Introducing the New 12kW TRUMPF TruLaser 3030 Fiber

Grenville Engineering’s latest acquisition represents a significant upgrade in both power and capability. The TruLaser 3030 fiber offers:

Advanced Technical Features

  • 3000 x 1500 mm working range

  • TRUMPF’s TruDisk 12001 solid-state laser with BrightLine fiber for superb edge quality, even at high power

  • Automatic nozzle changer to switch seamlessly between cutting conditions

  • Highspeed Eco package, reducing gas consumption while increasing feed rate

  • Compressed air cutting and an integrated gas mixer for exceptional flexibility

Cutting Power & Thickness Capability

With up to 12 kW of laser power, the machine can cut:

  • Mild steel: up to 30 mm

  • Stainless steel: up to 40 mm

  • Aluminium: up to 30 mm

  • Copper and brass: up to 12.7 mm

This significantly expands the range of materials and thicknesses we can process in-house—reducing lead times, eliminating the need for outsourcing and increasing production efficiency for our customers.

Why Choose Grenville Engineering?

Based in Stoke-on-Trent, Grenville Engineering is one of the UK's most trusted providers of laser cutting and fabrication services. Our Complete Fabrication Solution ensures that your components are cut, folded, fabricated and finished to the highest standards.

We offer:

  • Fast, accurate and reliable service

  • Competitive pricing

  • Skilled in-house engineers

  • State-of-the-art laser technology

  • Decades of experience serving major UK industries

With the addition of the TruLaser 3030 fiber, we are better equipped than ever to meet complex specifications and tight deadlines.

Our Laser Cutting Machines

Grenville Engineering now operates three laser cutting machines on site:

  • Two TRUMPF machines for cutting stainless steel, mild steel and aluminium

    • Thicknesses: 20mm (mild steel), 12mm (stainless), 8mm (aluminium)

  • Bystronic Fibre Laser for brass, copper and other materials

    • Thicknesses: up to 6mm

    • Bed size: 1500 x 3000

  • NEW 12kW TRUMPF TruLaser 3030 fiber

    • Expanded capability across all materials

    • Industry-leading cutting speeds and edge performance

Request an Online Quote

t’s easy to get started. Click the 'Contact Us' button below contact us or to request a callback and receive a fast, competitive online quote from our team. Whether you need a single prototype or a full production batch, Grenville Engineering is ready to deliver.

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Find out how we can help today

Call Grenville Engineering on 01782 577 929
or email us at sales@grenville-engieering.co.uk