Comprehensive Metal Fabrication Services in the UK

Explore our diverse range of Sheet Metal Fabrication Services

We provide sheet metal design, prototyping, and advanced fabrication techniques such as Laser Cutting, Metal Forming, Punching, Welding, Machining, and Assembly.

Our team at Grenville Engineering is dedicated to turning your ideas into products with exceptional attention to detail and a smooth journey from concept to delivery.

To find out more about our Fabrication Services, call Grenville Engineering on 01782 577 929 or email us at sales@grenville-engineering.couk

Laser Cutting

Our arsenal boasts four dedicated CNC laser-cutting machines featuring the latest technology from industry giants like Bystronic, Trumpf and Bison. The SMARTFIBRE CNC Tube Laser, our latest investment, enhances our capabilities and versatility.

Metal Punching

Perforations and punched shapes from Mild steel, Stainless steel and aluminium. We produce highly technical designs to your specification with a range of tools that can punch to materials up to 6mm.

Metal Forming

Our Forming department boasts seven industry-leading machines, ensuring that we provide the most suitable and effective methods for sheet metal forming, rolling, and bending.

Metal Welding

Excellence in Welding: Highly Skilled MIG, TIG, and Robotic Welding Specialists.  Equipped with 22 welding stations, we can handle a diverse range of materials, including both ferrous and non-ferrous metals. 

Assembly

Achieve full functionality for your component with the expertise of our highly skilled fabrication team. Our metal assembly services are designed to free up your valuable time, while we meticulously handle the intricate details.

Machining

We operate an in-house machine shop, housing: Jobbing Lathes, Vertical Milling Machines, Pedestal Drilling Machines, Bench Drills.

Finishing

Whether your components are destined for assembly, ready for shipping, or directly delivered to the end user, our commitment to quality metal finishing ensures that your products meet the highest standards.

Logistics

We operate a fleet of vehicles to give a reliable, prompt delivery service. In addition we also provide Kanban stock services for our customers to keep their stock on site.

Plastic Injection Moulding

We offer an enhanced service of Plastic Injection Moulding/Tubular Glass Processing, through our sister company Regina Industries Ltd.

To find out more about our Fabrication Services, call Grenville Engineering on 01782 577 929 or email us at sales@grenville-engineering.couk

Fabrication FAQs

What Is Sheet Metal Fabrication?

Sheet metal fabrication is the process through which flat sheets of metal are manipulated into the required shapes and structures through cutting, bending, and assembling. Metal fabrication services can encompass a range of techniques, such as metal welding, metal punching, metal forming, and metal engineering. The goal of every technique is to create components, structures, and assemblies that meet exacting requirements and tolerances.

Metal fabrication plays an important role in numerous sectors. From aviation to manufacturing, fabrication ensures machines and complex operations have the parts needed for ongoing success. It refers to a set of methods used to shape metal materials. More specifically, sheet metal fabrication companies use a range of tools and techniques to alter and control the shape of material, creating new components and custom parts.

The key distinction is that fabrication is not about producing complete machinery or complex products. It is a method of creating components to exact specification, using raw materials that have the desired qualities. It is often used with sheet metal, for example, because various metals have unique qualities, in addition to strength and durability, that are ideal in various industries and sectors.

Metal cutting and sheet metal fabrication services are integral components of modern manufacturing, providing precise, custom solutions that are essential to a wide range of industrial processes. There is a range of sheet metal fabrication options that are suited for different purposes. If you’re searching for “sheet metal fabrication near me” or “custom sheet metal fabrication,” it’s essential to understand what it is and how sheet metal services can benefit your projects.

Who Needs Sheet Metal Fabrication Services?

There are many sectors that can make use of fabrication services. Any company that is involved with complex machinery – particularly those with prototypes or custom solutions – often need unique parts that can’t be produced or reliably secured elsewhere.

Fabrication is useful for people who require specific, custom made parts where the exact specifications matter. This can include complex machinery, engines and other technical designs, where a secure fit is essential. Companies can’t risk using pre-made parts that were not designed for them, so these sheet metal operations serve to provide exactly what they need.

The key distinction is that fabrication is not about producing complete machinery or complex products. It is a method of creating components to exact specification, using raw materials that have the desired qualities. It is often used with sheet metal, for example, because various metals have unique qualities, in addition to strength and durability, that are ideal in various industries and sectors.

 

What Types Of Sheet Metal Fabrication Are Available?

Sheet metal fabrication services encompass a variety of techniques that have been developed to serve unique purposes. Some of these techniques include:

Metal Welding

This process joins together metal parts using a combination of heat and pressure. It creates strong, permanent joints, and is used widely across construction and manufacturing. There are a number of techniques, including Mig and Tig, but welding nonetheless serves to join separate pieces of metal together.

Metal Punching

As the name suggests, this technique involves punching holes or shapes out of metal sheets using a punch press. It’s used to create precise patterns and components.

Grinding and Finishing

Grinding can be used to ensure a smooth, level shape or surface, while additional finishing techniques, such as coating or galvanising, can add the final qualities needed.

Steel Fabrication

Steel fabrication involves cutting, bending, and assembling steel to create components or structures. It is a crucial technique in a range of industries, including construction, petrochemical, and heavy industry.

Machining

In this method, metal is removed from key areas, creating holes and other forms. This is done through various cutting tools, using hardened materials to cut the metal to specification.

Cutting

As it implies, this involves cutting material down to exact length and specification.

What Industries Do Grenville Engineering Cover?

Metal fabrication services are critical to the operation of a wide range of industries. These include petro chemical, construction, electronics, medical supplies, and aerospace. Manufacturers needing specific components work with sheet metal fabrication companies to create high-quality metal parts that meet exacting standards and precise specifications.

Why Do Individuals and Businesses Use Sheet Metal Fabrication Services?

Customisation

Sheet metal fabrication may be required to create parts and structures that meet very precise specifications.

Durability

Fabricated metal components are often highly durable, making them ideal for situations where they may be exposed to a range of temperatures, weather conditions, and working practices.

Efficiency

Using fabrication services can streamline the overall production process, reducing time and costs.

Innovation

Sheet metal fabrication enables innovative designs and solutions to be created that would be impossible with standard, generic parts.

Which materials can Grenville Engineering fabricate?

Stainless Steel, Steel,  Aluminium and Copper

How Can Grenville Engineering Help?

In addition to our skilled team, Grenville Engineering offers fantastic and trusted metal fabrication services. We understand the exact needs of metal fabrication, so we’ve built up a reputation for ensuring we produce exact parts to meet your expectations.

We have a wide range of experience and knowledge in the metalworking sector, which we are happy to share with you. If you are not sure what you need, tell us your current specifications and we can narrow down your search by materials, fabrication method and more.

At Grenville Engineering, we’ve built a solid reputation for delivering for our clients for over four decades. Combining experience with innovation, we’ve invested in cutting-edge sheet metal laser, bending and punching equipment. We also lead the way in high-quality CAD and 3D design and metal fabrication services.

Call us on 01782 577 929 or email us at: sales@grenville-engineering.co.uk to find out more.

What Is Laser Cutting?

Laser cutting is a highly precise manufacturing process that uses a focused beam of light to cut or engrave materials. By directing an intense point of heat—generated by CO₂ or fibre-laser technology—the machine can produce intricate shapes, clean edges and fine detail that would be impossible to achieve by hand or with many traditional cutting tools.

At Grenville Engineering, our laser technology works across a range of materials including stainless steel, mild steel, aluminium, copper and brass, delivering a polished, accurate finish every time.

How Does the Process Work?

The process begins with a CAD file, which guides the machine through every cut. The concentrated laser beam melts or vaporises the material exactly along the programmed path, leaving a clean, smooth edge.

Laser cutting is not only extremely accurate—it’s also energy-efficient, fast and consistent, making it one of the most effective manufacturing methods available in the UK today.

What Can Laser Cutting Be Used For?

Laser cutting is an essential process for industries requiring high levels of precision, detail and repeatability. These include:

  • Automotive

  • Food processing and packaging

  • Aerospace

  • Electronics and instrumentation

  • Earthmoving and heavy equipment manufacturing

Grenville Engineering supports many high-profile partners, producing over 1,000 different components, from tiny 3.5mm parts to larger pieces within our cutting area of 3.5m x 1.5m. Our laser machines can pierce single or multiple layers with remarkable accuracy, producing components that serve critical roles in some of the UK’s most demanding applications.

Who Benefits from Laser Cutting?

Laser cutting is the first vital step in many manufacturing processes. Whether producing prototypes, intricate brackets, safety-critical components or bespoke designs, laser cutting ensures the accuracy needed for downstream operations.

Our customers rely on us for:

  • Tight tolerances

  • High repeatability

  • Smooth, clean edge quality

  • Fast turnaround

  • Minimal material distortion

Compared with plasma cutting, laser cutting offers far higher precision, a smaller kerf and the ability to work with thinner sheets without compromising quality. This makes it the perfect solution for OEMs, R&D teams, product designers and manufacturers across sectors.

The Benefits of Modern Laser Cutting

The advantages of laser cutting are clear:

  • Precision and reliability – control over heat and duration creates flawless edges.

  • Non-contact processing – eliminates tool wear and reduces the risk of damage.

  • Speed and cost-efficiency – low maintenance and fast cutting cycles.

  • Enhanced safety – enclosed beams protect operators and maintain clean working conditions.

The combination of speed, accuracy and versatility makes laser cutting one of the most efficient manufacturing technologies available today.

Introducing the New 12kW TRUMPF TruLaser 3030 Fiber

Grenville Engineering’s latest acquisition represents a significant upgrade in both power and capability. The TruLaser 3030 fiber offers:

Advanced Technical Features

  • 3000 x 1500 mm working range

  • TRUMPF’s TruDisk 12001 solid-state laser with BrightLine fiber for superb edge quality, even at high power

  • Automatic nozzle changer to switch seamlessly between cutting conditions

  • Highspeed Eco package, reducing gas consumption while increasing feed rate

  • Compressed air cutting and an integrated gas mixer for exceptional flexibility

Cutting Power & Thickness Capability

With up to 12 kW of laser power, the machine can cut:

  • Mild steel: up to 30 mm

  • Stainless steel: up to 40 mm

  • Aluminium: up to 30 mm

  • Copper and brass: up to 12.7 mm

This significantly expands the range of materials and thicknesses we can process in-house—reducing lead times, eliminating the need for outsourcing and increasing production efficiency for our customers.

Why Choose Grenville Engineering?

Based in Stoke-on-Trent, Grenville Engineering is one of the UK's most trusted providers of laser cutting and fabrication services. Our Complete Fabrication Solution ensures that your components are cut, folded, fabricated and finished to the highest standards.

We offer:

  • Fast, accurate and reliable service

  • Competitive pricing

  • Skilled in-house engineers

  • State-of-the-art laser technology

  • Decades of experience serving major UK industries

With the addition of the TruLaser 3030 fiber, we are better equipped than ever to meet complex specifications and tight deadlines.

Our Laser Cutting Machines

Grenville Engineering now operates three laser cutting machines on site:

  • Two TRUMPF machines for cutting stainless steel, mild steel and aluminium

    • Thicknesses: 20mm (mild steel), 12mm (stainless), 8mm (aluminium)

  • Bystronic Fibre Laser for brass, copper and other materials

    • Thicknesses: up to 6mm

    • Bed size: 1500 x 3000

  • NEW 12kW TRUMPF TruLaser 3030 fiber

    • Expanded capability across all materials

    • Industry-leading cutting speeds and edge performance

Request an Online Quote

t’s easy to get started. Click the 'Contact Us' button below contact us or to request a callback and receive a fast, competitive online quote from our team. Whether you need a single prototype or a full production batch, Grenville Engineering is ready to deliver.

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Find out how we can help today

Call Grenville Engineering on 01782 577 929
or email us at sales@grenville-engieering.co.uk