Bespoke Design & Engineering Solutions for Precision Metal Fabrication

The Design to Manufacture process is integral to Grenville’s core values, supported by our in-house expertise, ensuring product quality and precision.

Sheet Metal Design Services

Where innovation meets precision, and ideas transform into reality.

Customers benefit from a skilled team of designers with a wealth of experience and a commitment to excellent comprehensive design solutions, offering a seamless journey from concept to manufacture.

We can identify and mitigate potential issues by carefully analysing and refining designs, preventing costly re-work, and ensuring the most cost-effective manufacturing methods while adhering to customer standards and strict regulations.

Utilising the latest version of 2D AutoCAD and 3D Solidworks software, we give life to your ideas, and our expert designers can convert simple drawings into 3D designs. This advanced technology ensures accuracy, efficiency, and a seamless transition from design to production. 

Our advanced design solutions efficiently transmit data directly to the CNC Laser and Punch, streamlining the entire production process.

Prototyping

A dedicated design engineer manages projects from the concept to the approval stage. Utilising our state-of-the-art 2D and 3D software and our design-to-manufacture experience, we can quickly turn your idea into a realistic design – which can be visualised and collaborated through the 3D platform. Our designer always considers the most cost-effective manufacturing methods. Finally, a complete set of controlled drawings can be provided to our clients at the approval stage, followed by a quick turnaround prototype if required.

At the initial phase of the production process, we can create jigs and fixtures in-house to ensure that parts are made to a high standard.

If you have a sheet metal design enquiry call us today on
01782 577 929 or email us at sales@grenville-engineering.co.uk

Our Design Process

Customer Enquiry

The design process kicks off with an initial enquiry from the customer. Depending on the part’s complexity, this could take various forms, including a physical object that needs replication, a sketch of the design, full drawing or verbal descriptions.

Planning Stage

Our skilled planners use 2D AutoCAD and 3D Solidworks software to plan the job to the customer’s precise specifications.

Customer Communication

Throughout the planning process, our planners maintain open lines of communication with the customer, allowing us to address potential issues and collaboratively develop a final drawing that aligns with the customer’s vision.

Drawing Approval

The proposed design is presented to the customer for approval. We value our customers’ input and work closely with them to ensure the design meets their expectations and requirements.

Drawing Approved

Prototype Development

Once the design is approved, a prototype or initial proof is crafted. This prototype undergoes a thorough inspection to guarantee quality and adherence to specifications.

Customer Satisfaction

The prototype is shared with the customer for their evaluation. We believe in customer satisfaction, and adjustments are made as necessary until the customer is completely happy with the final product.

Batch Production

With the customer’s approval secured, we move into full-scale production. Multiple batches of the designed part are produced, maintaining the same high standards established during the prototype phase.

Get in touch today
& find out how we can help
your business

Contact us today to find out more about our services & how we can help you.

Alternatively you can call us us on 01782 577 929
or email us at sales@grenville-engineering.co.uk

Request a callback today

9 + 7 =

What Is Laser Cutting?

Laser cutting is a highly precise manufacturing process that uses a focused beam of light to cut or engrave materials. By directing an intense point of heat—generated by CO₂ or fibre-laser technology—the machine can produce intricate shapes, clean edges and fine detail that would be impossible to achieve by hand or with many traditional cutting tools.

At Grenville Engineering, our laser technology works across a range of materials including stainless steel, mild steel, aluminium, copper and brass, delivering a polished, accurate finish every time.

How Does the Process Work?

The process begins with a CAD file, which guides the machine through every cut. The concentrated laser beam melts or vaporises the material exactly along the programmed path, leaving a clean, smooth edge.

Laser cutting is not only extremely accurate—it’s also energy-efficient, fast and consistent, making it one of the most effective manufacturing methods available in the UK today.

What Can Laser Cutting Be Used For?

Laser cutting is an essential process for industries requiring high levels of precision, detail and repeatability. These include:

  • Automotive

  • Food processing and packaging

  • Aerospace

  • Electronics and instrumentation

  • Earthmoving and heavy equipment manufacturing

Grenville Engineering supports many high-profile partners, producing over 1,000 different components, from tiny 3.5mm parts to larger pieces within our cutting area of 3.5m x 1.5m. Our laser machines can pierce single or multiple layers with remarkable accuracy, producing components that serve critical roles in some of the UK’s most demanding applications.

Who Benefits from Laser Cutting?

Laser cutting is the first vital step in many manufacturing processes. Whether producing prototypes, intricate brackets, safety-critical components or bespoke designs, laser cutting ensures the accuracy needed for downstream operations.

Our customers rely on us for:

  • Tight tolerances

  • High repeatability

  • Smooth, clean edge quality

  • Fast turnaround

  • Minimal material distortion

Compared with plasma cutting, laser cutting offers far higher precision, a smaller kerf and the ability to work with thinner sheets without compromising quality. This makes it the perfect solution for OEMs, R&D teams, product designers and manufacturers across sectors.

The Benefits of Modern Laser Cutting

The advantages of laser cutting are clear:

  • Precision and reliability – control over heat and duration creates flawless edges.

  • Non-contact processing – eliminates tool wear and reduces the risk of damage.

  • Speed and cost-efficiency – low maintenance and fast cutting cycles.

  • Enhanced safety – enclosed beams protect operators and maintain clean working conditions.

The combination of speed, accuracy and versatility makes laser cutting one of the most efficient manufacturing technologies available today.

Introducing the New 12kW TRUMPF TruLaser 3030 Fiber

Grenville Engineering’s latest acquisition represents a significant upgrade in both power and capability. The TruLaser 3030 fiber offers:

Advanced Technical Features

  • 3000 x 1500 mm working range

  • TRUMPF’s TruDisk 12001 solid-state laser with BrightLine fiber for superb edge quality, even at high power

  • Automatic nozzle changer to switch seamlessly between cutting conditions

  • Highspeed Eco package, reducing gas consumption while increasing feed rate

  • Compressed air cutting and an integrated gas mixer for exceptional flexibility

Cutting Power & Thickness Capability

With up to 12 kW of laser power, the machine can cut:

  • Mild steel: up to 30 mm

  • Stainless steel: up to 40 mm

  • Aluminium: up to 30 mm

  • Copper and brass: up to 12.7 mm

This significantly expands the range of materials and thicknesses we can process in-house—reducing lead times, eliminating the need for outsourcing and increasing production efficiency for our customers.

Why Choose Grenville Engineering?

Based in Stoke-on-Trent, Grenville Engineering is one of the UK's most trusted providers of laser cutting and fabrication services. Our Complete Fabrication Solution ensures that your components are cut, folded, fabricated and finished to the highest standards.

We offer:

  • Fast, accurate and reliable service

  • Competitive pricing

  • Skilled in-house engineers

  • State-of-the-art laser technology

  • Decades of experience serving major UK industries

With the addition of the TruLaser 3030 fiber, we are better equipped than ever to meet complex specifications and tight deadlines.

Our Laser Cutting Machines

Grenville Engineering now operates three laser cutting machines on site:

  • Two TRUMPF machines for cutting stainless steel, mild steel and aluminium

    • Thicknesses: 20mm (mild steel), 12mm (stainless), 8mm (aluminium)

  • Bystronic Fibre Laser for brass, copper and other materials

    • Thicknesses: up to 6mm

    • Bed size: 1500 x 3000

  • NEW 12kW TRUMPF TruLaser 3030 fiber

    • Expanded capability across all materials

    • Industry-leading cutting speeds and edge performance

Request an Online Quote

t’s easy to get started. Click the 'Contact Us' button below contact us or to request a callback and receive a fast, competitive online quote from our team. Whether you need a single prototype or a full production batch, Grenville Engineering is ready to deliver.

[/et_pb_post_content][/et_pb_column][/et_pb_row][/et_pb_section]

Find out how we can help today

Call Grenville Engineering on 01782 577 929
or email us at sales@grenville-engieering.co.uk